Products · IMD / IML parts

IMD-decorated lock panel

A slim decorated control panel for smart locks — graphics in the mold, so the finish does not wear off in daily use.

  • Made in-house in Dongguan, China
  • Mold work to ±0.01 mm
  • 30 presses 20T–300T on site

Also searched asIMD parts · IML parts · in-mold decoration · in-mold labeling · film insert molding

Black IMD-decorated control panel for a smart door lock
Photographed in our plant in Humen, Dongguan

This panel carries its decorative and functional printing under a transparent film molded onto the plastic, rather than on top of it. Fingers, cleaning agents and abrasion touch the plastic surface, not the graphics, which is why in-mold decoration is used on parts that are handled every day.

The tooling work sits in the film positioning and the cavity: the film must sit in the same place every cycle and the cavity must hold a Class-A surface without flow marks, or the printed artwork shows distortion. We machine and polish the cavities in-house to ±0.01 mm and trial the decoration with the part at T1.

Typical applications

  • Smart door lock panels
  • Access control keypads
  • Control panels with wear-resistant graphics
  • Home automation interfaces

Specification

What this class of tool is built to

Our standard specification for this type of tooling, confirmed line by line on the mold design approval sheet before machining starts.

Standard tooling specification — confirmed on the mold design approval sheet
Mold constructionTwo-plate, three-plate, hot runner, stack or family — specified per part
Cavity countSingle or multi-cavity, sized to annual volume, cycle time and press tonnage
Mold steelsP20, 718H, NAK80, S136, hardened H13 / SKD61 cores
Mold work tolerance±0.01 mm
Machine accuracyDown to 0.001 mm (Yasoda, OKUMA, GF, Makino)
RunnerCold runner, hot runner or valve gate
Surface finishSPI A1–D3, bead blast, leather grain or your texture
CoolingMachined circuits; baffles or bubblers where geometry requires
EjectionPins, sleeves, stripper plate, lifters, unscrewing or collapsible core
VerificationSwiss Hexagon CMM and Zeiss Contura; dimensional report at T1
Molding30 presses from 20T to 300T, in the same building
Documentation2D/3D drawings, steel and component certificates, parameter sheet, spare parts
Lead timeTypically 15–30 days of machining after design approval
Tool ownershipYours — the tool is designed to be transferable

Values above are our standard capability for this class of tool, not fixed figures for a specific project. Cavity count, steel grade, runner type and finish are agreed with you on the design approval sheet before any steel is cut.

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Next step

Ask for a DFM review and a price for your part

STEP/IGES/X_T files, the resin, your annual volume and target market are enough to get a mold price, a cycle estimate and the risks we can see — usually in 1–2 business days.