Products · Precision injection parts

Molded device housing shell

A molded shell with a screen aperture, speaker details and assembly features — tooling, molding and fit handled as one project.

  • Made in-house in Dongguan, China
  • Mold work to ±0.01 mm
  • 30 presses 20T–300T on site

Also searched asPrecision injection molded parts · precision moulded components · technical plastic parts · over-molded assemblies

Molded yellow plastic device housing shell with a screen aperture and speaker detail
Photographed in our plant in Humen, Dongguan

The shell in the photograph is the kind of part that fails at assembly, not at molding: a screen aperture that has to line up, ribs that must not show through the visible surface, and snap features that have to hold after thousands of cycles. Those are tolerance stack-up questions, and they are settled in the DFM review.

We build the mold with controlled wall sections and gating placed away from the visible face, then mold the parts on our own presses from 20T to 300T so the tool and the process are proven together. Dimensional reports and material documentation can travel with each shipment.

Typical applications

  • Consumer electronics enclosures
  • Robot and toy shells
  • Device housings and covers
  • Appliance fascias

Specification

What this class of tool is built to

Our standard specification for this type of tooling, confirmed line by line on the mold design approval sheet before machining starts.

Standard tooling specification — confirmed on the mold design approval sheet
Mold constructionTwo-plate, three-plate, hot runner, stack or family — specified per part
Cavity countSingle or multi-cavity, sized to annual volume, cycle time and press tonnage
Mold steelsP20, 718H, NAK80, S136, hardened H13 / SKD61 cores
Mold work tolerance±0.01 mm
Machine accuracyDown to 0.001 mm (Yasoda, OKUMA, GF, Makino)
RunnerCold runner, hot runner or valve gate
Surface finishSPI A1–D3, bead blast, leather grain or your texture
CoolingMachined circuits; baffles or bubblers where geometry requires
EjectionPins, sleeves, stripper plate, lifters, unscrewing or collapsible core
VerificationSwiss Hexagon CMM and Zeiss Contura; dimensional report at T1
Molding30 presses from 20T to 300T, in the same building
Documentation2D/3D drawings, steel and component certificates, parameter sheet, spare parts
Lead timeTypically 15–30 days of machining after design approval
Tool ownershipYours — the tool is designed to be transferable

Values above are our standard capability for this class of tool, not fixed figures for a specific project. Cavity count, steel grade, runner type and finish are agreed with you on the design approval sheet before any steel is cut.

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Next step

Ask for a DFM review and a price for your part

STEP/IGES/X_T files, the resin, your annual volume and target market are enough to get a mold price, a cycle estimate and the risks we can see — usually in 1–2 business days.