Molded device housing shell
A molded shell with a screen aperture, speaker details and assembly features — tooling, molding and fit handled as one project.
Products · Precision injection parts
Car charger casing molding
Compact two-part enclosures for vehicle chargers, where the metal contacts and the housing must fit first time.
Also searched asPrecision injection molded parts · precision moulded components · technical plastic parts · over-molded assemblies
A car charger housing is a small part with a large number of interfaces: two USB apertures, the metal contact position, the vehicle socket profile and a LED window. Each is a tolerance that ends up in the customer's hand as a loose or stiff fit.
We tool these enclosures with insert molding for the contacts where required, tight aperture tolerances and a finish that resists handling marks. Because molding happens in-house, a fit adjustment is a tool correction the same week.
Typical applications
- Car chargers and adapters
- USB power devices
- Small electronics casings
- Plug-in accessories
Specification
What this class of tool is built to
Our standard specification for this type of tooling, confirmed line by line on the mold design approval sheet before machining starts.
| Mold construction | Two-plate, three-plate, hot runner, stack or family — specified per part |
| Cavity count | Single or multi-cavity, sized to annual volume, cycle time and press tonnage |
| Mold steels | P20, 718H, NAK80, S136, hardened H13 / SKD61 cores |
| Mold work tolerance | ±0.01 mm |
| Machine accuracy | Down to 0.001 mm (Yasoda, OKUMA, GF, Makino) |
| Runner | Cold runner, hot runner or valve gate |
| Surface finish | SPI A1–D3, bead blast, leather grain or your texture |
| Cooling | Machined circuits; baffles or bubblers where geometry requires |
| Ejection | Pins, sleeves, stripper plate, lifters, unscrewing or collapsible core |
| Verification | Swiss Hexagon CMM and Zeiss Contura; dimensional report at T1 |
| Molding | 30 presses from 20T to 300T, in the same building |
| Documentation | 2D/3D drawings, steel and component certificates, parameter sheet, spare parts |
| Lead time | Typically 15–30 days of machining after design approval |
| Tool ownership | Yours — the tool is designed to be transferable |
Values above are our standard capability for this class of tool, not fixed figures for a specific project. Cavity count, steel grade, runner type and finish are agreed with you on the design approval sheet before any steel is cut.
Related products · Precision Injection Parts
More from the Precision Injection Parts range
Lipstick and lip balm tube parts
Tube, cap and mechanism components molded to the fit that makes a cosmetic package feel expensive in the hand.
Molded PVC 45° elbow fitting
A pipe fitting molded with internal cores and a sealing socket — dimensional accuracy matters far more than appearance.
Next step
Ask for a DFM review and a price for your part
STEP/IGES/X_T files, the resin, your annual volume and target market are enough to get a mold price, a cycle estimate and the risks we can see — usually in 1–2 business days.